Throughout the world, some of the most powerful machines rely on gearboxes. Therefore, this can create a wide range of problems when gearboxes aren’t working properly. If you pay close attention, you should be able to see signs that gearboxes are having problems. These signs typically include excessive noise, leaking fluid, and contaminated oil. That being said, it’s important to understand why these gearbox problems are happening. In this post, you’ll learn about four common types of gearbox problems.
- Improper Alignment
One of the most common gearbox issues takes place when misalignment occurs. This is often caused by gear teeth coming into contact with each other. As these items rub against each other, it creates friction and damage. This situation isn’t only caused by employee errors. In many cases, misalignment takes place after thermal expansion occurs. Gearbox repair services are often called upon to take care of alignment issues.
- Worn Bearings
Many types of gearboxes utilize internal bearings. Considering how hard these machines work, these bearings are almost constantly in motion. With that in mind, it’s common for these bearings to become worn out over time. Bearings can also become affected due to a sudden gearbox shock or impact. These types of issues also happen when gearboxes are improperly used. Standing a gearbox upright that is meant to be used horizontally can also create bearing issues.
- Gearboxes Not Properly Lubricated
Certain types of gearbox damage are completely avoidable. Considering that, you’ll want to make sure that you’re properly lubricating your equipment. Many industrial gearbox repairs are needed due to improper lubrication issues. If machines don’t receive adequate lubrication, it’s hard for them to perform properly. After you’ve found the right product, it’s important to continually monitor lubrication levels. It is possible to apply too much lubrication to your machinery. In turn, this creates the possibility of dangerous leaks occurring.
- Excessive Vibration
Many machines must vibrate in order to work properly. However, certain machining speeds can cause excessive vibrations to occur. If machines are vibrating excessively fast, equipment damage can start to take place. These damages often cause machines to crack and make odd noises.
To summarize, there are several types of common gearbox problems. If you’re dealing with these matters, it’s advisable to contact a company offering industrial gearbox repairs. These systems are often far too complicated for companies to repair on their own. With that in mind, you’ll want to choose a gearbox repair company that is reliable. In turn, this means that your business won’t have to wait long to receive repaired gearboxes. If possible, look for industrial gearbox repair companies offering around the clock service.